Control system

  • 产品描述
  • TX control system
  • DT control system
  • 系统及附件
  • 特殊焊枪
  • AMET

    TX Plus control system

    TX Plus controller is a new generation, multi-channel automatic welding control system based on industrial PC architecture, which performance is significantly improved due to theadoption of high-speed CPU. As a welding control platform, TX Plus can control the weld current, arc length, oscillation, wire feed and multiple axis of motions. Users can create multi-segment and multi-pass weld programs, and adjust the major welding parameters during welding. The TX control is designed for plasma, TIG, MAG/MIG, SAW, laser welding in complicated welding environment.


    Characteristics and advantages:

    » Touch screen with Operator friendly interface;

    » Centralized control, programming and operation;

    » full function, compact remote control pendent;

    » Good combination of automatic process control and manual adjustment;

    » Auto-fill programming structure based on welding process, easy for the operator to learn and comprehend.

    » Advance storage, execution, import and export of welding programs;

    » System safety, fault detection and failure alarm modes;

    » Real-time data acquisition, standard storage and packaging upload of welding process parameters;

    » Digital workshop information interface;

    » High precision control, quick response, suitable for welding workshop environment and creating con sistent results;

    » Control up to 20 motorized axes of motion based on Ether-CAT bus control according to specific applications;

    » Underlying development software, supporting G-command CNC/ROBOT;

    » Analog input/output (precision: up to 16bit and

    » step-by-step IO communication module.


    Remote Pendant :

    » Light, convenient for carrying to welding area;

    » 4 welding parameters displayed on same screen, equipped with 4 jog knobs, easy to observe or jog parameters during welding;

    » 2 programmable joysticks for adjusting the position of major motion axis;

    » Tactile Buttons such as Start, Next and Stop;

    » Special functional buttons:

    » Function lock/release: arc voltage, oscillation and wire feed on/off;

    » Action mode: high/ low speed, continuous/step jog, Arc gap setting, pilot arc on/off, test mode;

    » Gas control: torch gas, backup gas and plasma gas on/off

    » Motion channel joy: forward/reverse joy of wire feed, and any of two welding axis.


  • AMET
    DT control system

    The “DT” controller is a new generation, state-of- the-art, multi-channel digital intelligent welding control system, developed and based on years of experience and knowledge in understanding of automatic welding technologies. The latest SOC processor is the core of control. DT is based on a modular design and hence the platform has a strong functional expansion capability. The DT platform provides a visual, convenient HMI with A color high pixel touch screen, controls and manages all of the welding parameters and complicated welding processes and logics. DT has been developed to control most of welding processes, such as DC/AC/VP TIG, MAG/MIG, DC/VP PAW, SAW, laser, or their combinations. Key features of DT include CNC cooperative control, flexible robot control, operators & procedures managing, real time feedback control, data acquisition, as well as sensing the line voltages, temperature and relative humidity near the torch, etc.  


    Technical specification:
    » Programming mode: Dialogue + graphic tips;
    » Operation mode: Shortcut keys + operating lever;
    » Tactile knob for fast adjustment and setting of parameters;
    » Integrated with three programmable 4-way joysticks to control up to 6 axis of jog motion;
    » Touch-screen display (resolution: 1920x1200);
    » Multi-channel control system, supports synchronous control of up to 32 channels of motion and parameters;
    » Three modes of operation, including welding, programming and system settings, selected by key
    » Advance programming with storage of 9999 weld programs, with the weld program selection and query by alpha-numeric program name;
    » During the welding, each of six selected major parameters can be displayed by 3 values: Programmed/jog value/Actual, which allowed to be modified or override.
    » The Automatic power off protection function is featured in the system. USB and cable interface are provided to prevent program and data loss due to accidental shutdown, and support import/ export of the welding procedures, system files;
    » Emergency stop recovery key combined by system emergency button and soft/hard keys;
    » Using 7-inch color touch screen, as well as tactile operation buttons, knobs and joysticks to create a full function, operating friendly HMI;
    Standard functions:
    » Centralized control: DT controller can control all external equipment synchronously, including weld current, arc voltage tracking, Oscillation, wire feeding and welding motion axis, realizing central ized setting, programming and operation of welding system;
    » Multi-section programming: Each Weld program includes multi-section programming mode, which includes Arc start & Upslope section, welding section and downslope and arc quenching section;
    » Welding Current control: include peak current, back ground current, pulse rate and polarity;
    » Arc voltage control (TIG): Sense the arc voltage in real time, dynamically adjust the position of the welding torch in order to keep arc length relatively stable.
    » Mechanical Oscillation/Weave control: program and control the oscillation width, frequency, and dwell times on both sides. Operator can jog the OSC center point and width during welding;
    » Coordination between arc voltage control and pulse of welding current output mode: DT arc voltage control function has threetracking modes: Continuous, sample on peak current, sample on background current. Operator can set the tracking mode according to the process requirement.
    » Synchronize action between current pulse and me chanical Oscillation. In order to ensure the good fusion result of both sides of joint, the peak current will be output while torch has been oscillated to the left and right ends


    》 等离子弧控制器是等离子非转移弧的发生装置;
    》 具备等离子气的流量控制功能和高频起弧功能;
    》 适用于变极性等离子或直流等离子系统;
    》 受控制器编程控制,可以根据不同的板厚设定合理的等离子气流量,并允许焊接过程中进行微调;
    》 等离子气流量是影响变极性等离子弧穿透能力的一个重要参数,对等离子气流量的精确控制能够保证变极性等离子焊接时穿透效果的稳定性。
    》 电弧电压可以被控制器集中编程、集中控制、集中调节;
    》 适合等离子焊接系统和TIG焊接系统弧压控制;
    》 焊接过程中根据弧压反馈实时调节焊枪高低,保证弧长恒定、弧压稳定;
    》 可以通过控制器手动调节滑块高度,实现焊前焊枪高度手动调节。
    》 提供电弧摆动的执行和控制;
    》 适合等离子焊系统、TIG焊系统和MIG/MAG系统;
    》 弧摆参数可以被控制器集中编程、集中控制、集中调节;
    》 可以通过控制器手动调节滑块高度,实现焊前焊枪左右手动调节。
    》 实时检测系统的水、气、电状态;
    》 受控于控制器,系统状态异常能够在控制器上报警;
    》 控制器接受SCB的报警信息,并且能够做出适当的处理,如报警、停弧等。
    》 分为手动及机动两种设计;
    》 两轴可调节送丝角度;
    》 机动调节器可集成到控制器远程控制。
    》 送丝速度能够被控制器集中编程、集中控制、集中调节;
    》 适合等离子焊系统、TIG焊系统;
    》 送丝速度控制精度高,送丝稳定;
    》 具备送丝协同脉冲能力。
    》 受控制器集成控制;
    》 自动识别焊缝,自动编排焊道,采集坡口数据信息;
    》 适用于TIG、MIG及SAW等焊接应用;
    》 能够实现自适应填充焊接。
    》 适用于等离子、TIG、MIG/MAG、SAW等焊接系统的远程监视;
    》 电动对焦、机动光圈调整能力;
    》 自动弧光过滤能力;
    》 配置130万像素高清摄像头和大屏幕监视器;
    》 摄像头冷却模式:水冷&空冷。
    》 逆变式交流方波电源,输出频率50-350Hz可调;
    》 最大输出180安培,100%负载率;
    》 热丝参数可以被控制器集中编程、集中控制、集中调节;
    》 具备独立工作模式,可通过触摸屏设置和控制;
    》 可根据应用提供特殊设计的热丝电源。


    》 用于窄间隙埋弧焊;
    》 提供单丝或双丝机头;
    》 允许焊接最大坡口深度350mm;
    》 耐高温、绝缘、防撞枪体设计;
    》 配置激光焊缝跟踪系统;
    》 允许搭载摄像头。
    》 用于多丝埋弧堆焊和自保护堆焊;
    》 按焊丝数量不同有多种规格;
    》 水冷枪体设计;
    》 包括分流装置;
    》 允许焊丝规格0.8~5.0mm。
    》 用于窄间隙热丝/冷丝TIG;
    》 负载能力:350A;
    》 钨极协同送丝摆动功能;
    》 水冷枪体,允许工件预热温度400℃;
    》 150mm/250mm/350mm,3种规格可选。
    》 用于热丝/冷丝TIG深孔堆焊;
    》 有200A和350A两种负载能力供选择;
    》 水冷枪体设计,允许工件预热温度400℃;
    》 允许一弧双丝模式;
    》 允许搭载摄像头。
    》 用于直流等离子和变极性等离子;
    》 负载能力:直流等离子450A,变极性等离子400A;
    》 水冷枪体及喷嘴设计;
    》 允许搭载摄像头。
    》 具备无限制连续旋转能力;
    》 适用于工件由于尺寸或形状的缘故只能固定不动,需要焊枪围绕焊缝做焊接运动的应用场合;
    》 机头旋转作为焊接轴受系统控制器编程控制,焊接过程中可以微调旋转速度;
    》 可以在系统控制器的集中控制下配合其他运动轴组成CNC运动系统;
    》 分为400A/600A两种规格。